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Backcountry Snowboard - July 2018
Initial Concept
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Layup Plan for vacuum press






Wooden Form for board profile
Metal Edges and VDS Edge Tape being glued to PTEX 4001 Grade Base material
Bamboo Core wood burned and stained, with ABS Sidewalls tapered and glued to sides
Steel Sheet added to form for improved vacuum seal


Biaxial Carbon Fiber strips for torsional rigidity


Triaxial Fiberglass,
two sheets for strength and stiffness

Vacuum Press of all Layers with 635 Thin Epoxy Resin (3:1 ratio)


Post Cure (see time lapse of curing process below)

Removal of Excess Material



FINAL PRODUCT



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Snowboard Build Process:
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